Halloween DIY Disney Mickey or Minnie Pumpkin Appliqued Tee


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Do you love having custom boutique clothing for you and your kids when you visit the Disney Parks? Me too! I’ve been creating appliqued tees for years for my own children. However, I know not everyone has the time or inclination to perfect satin stitching or utilize proper techniques for seamless applique. I came up with a technique for applique that anyone with a sewing machine can accomplish! And if you are an accomplished seamstress, I have the tips for more complex applique as well. I hope you love this Disney Pumpkin t-shirt DIY that features either Mickey or Minnie!

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Instructions for Halloween DIY Disney Mickey Pumpkin Appliqued Tee

Supplies Needed for Disney Pumpkin Tees:


Tee shirt, washed and dried (no fabric softener). I like kid’s shirts from Primary.com for their thick, sturdy cotton and wide variety of colors. Click through to get 20% off your first order at Primary.com with code AFF20PCT.

Design Pages

I have created two sheets for each design. One is called the “original” and the other is the “flip side”. You’ll need to print out both.

  • Design or coloring page (I created these designs based off a licensed Disney coloring page)


Large scraps of fabric (choose cotton or cotton knit) in orange and black for both designs. I prefer Kona Cotton Broadcloth Fabric for its bright colors and thick weave.

Mickey applique –  orange, black, lime green, and brown.

Minnie applique – orange, black and purple. 

Additional Supplies Needed

Halloween DIY Disney Mickey Pumpkin Appliqued Tee

Instructions for a Mickey Pumpkin Tee

1. Take your coloring page or design and flip the page over. Outline the bold details with a Sharpie marker. This is the side that you will trace on.

Halloween DIY Disney Mickey Pumpkin Appliqued Tee

2. Place a piece of fusible bond (bumpy side down) onto your design and trace out each individual shape using a Sharpie marker (ball point pens or pencils will smudge or smear off onto your iron, so a Sharpie is best).

Halloween DIY Disney Mickey Pumpkin Appliqued Tee

You’ll have a piece for the pumpkin, the stem, the leaf and the individual pieces of the jack-o’ lantern face.

Halloween DIY Disney Mickey Pumpkin Appliqued Tee

3. Cut around each piece of fusible bond but NOT on the Sharpie line (see image above on left). Iron them (bumpy side down) onto the appropriate color of fabric.

  • One orange pumpkin shape
  • One lime green leaf
  • One brown stem
  • One black jack-o’ lantern smile, one nose and two eyes.

4. Cut out each piece on the Sharpie line.

Halloween DIY Disney Mickey Pumpkin Appliqued Tee

Adding Pieces to the Tee

5. Lay your shirt down and iron out any wrinkles in the design area. Starting with the orange pumpkin and brown pumpkin stem,  peel off the fusible bond backings and place down onto the tee. Tuck the brown stem slightly underneath the orange pumpkin. Make sure the design is centered and straight. Do not iron yet!!

Lay your coloring page down (the original side, not the one that you traced) on top of your design to make sure the pieces line up before pressing with the iron. I flip the page back and forth quickly so I can compare the design and make sure I have pieces in the correct position. Use a smooth pressure to apply the pieces to your tee shirt with the iron on a “cotton” setting.

Halloween DIY Disney Mickey Pumpkin Appliqued Tee

6. Moving on to the leaf, use the same technique, comparing the coloring page to the fabric design before ironing in place.

7. Repeat with jack-o’ lantern pieces, matching the correct position by comparing to the coloring page before ironing in place.

8. Once you have all your pieces securely ironed on, cut a piece of stabilizer slightly larger than the size of your design.

Carefully turn your shirt inside out and follow the package instructions to secure to the inside of the shirt (some stabilizers must be pinned on; I use one that can be ironed on and easily removed).

Turn the shirt right side out. Do not skip this step of using stabilizer! Stabilizer holds the design straight while you sew to avoid warping, puckering or rippling.

Halloween DIY Disney Mickey Pumpkin Appliqued Tee

Sewing Your Mickey Pumpkin

9. Thread your sewing machine bobbin with the same color of thread as your t-shirt. You will start by sewing the pieces on top, the black jack-o’lantern face. When appliqueing, always sew the smaller pieces on top first to avoid puckering. Thread the machine with black thread and set the machine for a tight straight stitch.

Halloween DIY Disney Mickey Pumpkin Appliqued Tee

10. Carefully sew each jack-o’ lantern piece close to the outside edge. Change thread colors and complete by sewing the green leaf and brown stem.

Halloween DIY Disney Mickey Pumpkin Appliqued Tee

Adding Magical Details

11. Taking your disappearing ink pen and comparing to your original coloring page, draw any detail lines for the pumpkin directly onto your fabric design.

Halloween DIY Disney Mickey Pumpkin Appliqued Tee

12. Using orange thread, sew around the outside of the pumpkin first, then sew up and down the design to add the details. Make sure to back stitch before and at the end of each strand to secure stitches.

Halloween DIY Disney Mickey Pumpkin Appliqued Tee

13. When all sewing is complete, spritz the design lightly with water to remove the disappearing ink lines. You may have to repeat this process several times. Do not iron until the ink lines are gone to avoid setting them permanently.

14. Turn shirt inside out and remove all pieces of stabilizer. Turn shirt right side out.

Halloween DIY Disney Mickey Pumpkin Appliqued Tee

14. When disappearing ink lines are gone, press the design with iron to sink and tighten the stitches. Your shirt is ready to wear!

Disney Pumpkin Tee – Minnie Version

Much of the instructions are the same, but you’ll be skipping the stem and leaves to add Minnie’s signature bow instead!


Straight Stitch Applique Advice

It is important to stick with cotton or knit fabrics only when straight stitch appliqueing. Because the edges of the applique pieces are not covered, there is a chance that the edges of your cotton fabric may fray or curl slightly after a wash and dry. As long as you’ve properly stitched the pieces securely, slight fraying or curling should be fine and create a fun look to your design.

Instructions for Halloween DIY Disney Mickey Pumpkin Appliqued Tee
Pumpkin shirt with satin stitch applique

Taking Applique to the Next Level

Once your practiced straight stitch applique, try using a satin stitch (aka: a very close together zig-zag) around the edges of your applique pieces to secure them. This will create a more smooth and polished look. You’ll be able to add more detail and the look will last a long time. Cover the stitches inside (because they will be thicker and potentially more itchy to the wearer) with a soft fusible Poly-mesh backing.

Anyone with a sewing machine can create this Halloween DIY Disney Mickey pumpkin appliqued tee! Click through for the easy instructions #Halloween #Disney #Mickey #MickeyMouse #Pumpkin #JackOLantern #Applique #Tshirt #MNSSHP #DisneyBound

Looking for More Disney Craft Projects?

The Hidden Mickey Applique Valentine’s Day Heart Tee is ideal to wear for Valentine’s Day or any day you want to show your Disney love!

Make the Peppermint Mickey Holiday T-Shirt Disney DIY  for the Christmas season.

For more Halloween craft ideas,
check out the other great posts!



9 thoughts on “Halloween DIY Disney Mickey or Minnie Pumpkin Appliqued Tee

  1. This is really cute! I’ve never sewn before, so I’m hesitant to try. I’m trying to figure out ways to use disappearing ink in some of my other projects. Looks like a great technique.

  2. These shirts are adorable! Thanks for sharing the step by step directions. I am hoping to purchase a sewing machine one of these days!

  3. So cute! I, unfortunately, cannot sew or applique. Honestly, in college my costuming professor forbade me from touching the machines after I broke two by doing absolutely nothing! I’m cursed! However, I can see me painting these on shirts instead! Love them!

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