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Make Halloween Costumes on a Budget
Making cheap Halloween costumes is easier than you think! Before you run out and buy a bunch of supplies, I’m going to share the specific steps to follow in the planning, design, purchasing and construction stages.
Even if you’ve never made a homemade Halloween costume before, these pro tips will get you prepared. I’m a crafty girl so of course, I almost always make Halloween costumes. But even if you don’t have a crafty bone in your body, I know you can make a costume this year. Or at least vow not to spend an unreasonable amount of money on a crummy costume at the store, okay?
Halloween 2020
This year has shown to be drastically different than any year we can remember. And of course, Halloween is sure to be affected in 2020. With many school buildings closed, Halloween carnivals and fall festivals are likely cancelled. Trick or treating and Halloween parties will probably also look different with unique socially distant candy handouts instead. Even the popular fall Disney theme park events have been cancelled for 2020. Families have always gone all-out for Disney’s California Adventure Oogie Boogie Bash or the annual Mickey’s Not So Scary Halloween Party.
Without these more elaborate events happening, some families may choose to spend less on Halloween costumes, opting instead to create handmade Halloween costumes this year. Are you ready to make Halloween costumes on a budget? I’ll show you my 100+ tips, tricks and ideas to make your own creative homemade Halloween costumes.
Make Halloween Costume Plans Early
- A few months before Halloween I ask my kids to start thinking about what costume they want. Sometimes it takes kids a few weeks to decide so you want to start this conversation early.
- I start the Halloween planning a full 60 days in advance, which will give me plenty of time to make four kid’s costumes. I highly suggest starting early so you have plenty of time for planning and crafting and avoiding the night-before cram session (been there, done that!)
- Some kids have a hard time deciding on a final theme so allow about a week of waffling before you tell them they have to nail it down. Once the planning process starts there is no changing of minds!
- Choosing a group theme can help narrow down the ideas. Everyone in the family chooses a character from the group. Ideas include Harry Potter, Alice in Wonderland or Disney/Pixar Inside Out.
My kids and I dressed as characters from Sleeping Beauty with my daughter in a store-bought Disney Princess Aurora dress and my son in a homemade Halloween costume as Prince Phillip. I simply DisneyBound as Maleficent in evil horns and her color scheme.
Draw Out a Basic Design
I draw a quick and simple design of the costume idea and present it to each child for approval. Make your drawing very simple and direct (don’t forget to show both front and back). Allow input from the kids about the design as they often come up with the most creative ideas!

Pinocchio and Blue Fairy, made by my cousin (Photo credit: Marianne Pendleton)
I stress this…do not make your child a costume as a surprise! This quite often will backfire. Kids want and need to approve what they wear. I believe that they should be involved in choosing their own theme. After all it’s the child that will be bringing the character to life! You want them to be happy and comfortable with what they are wearing (and not refusing to put it on!)
Creative Homemade Halloween Costumes – Choosing a Theme
One of my favorite Halloween years was when my kids decided together that they wanted to be pirates. My son had a pair of glow-in-the-dark skeleton pajamas that became the base of the design. One child chose black and the other red as their main color scheme. The costumes had a similar look but each one unique with the choice of accessories. My son had a simple sash tied at his waist and a loose vest. For my daughter I made a tighter top (that laced on the sides) and a sash that laced with ribbon in front. I accented her outfit with inexpensive gold braid trim. These costumes look fantastic and I truly only spent about $15 total on the striped and black fabrics.
How to Make Coordinating Pirate Costumes
Pirate with Pants – Vest: Use an over-sized tee shirt as your template to cut out front and back pieces of vest (I used black and white cotton striped fabric). Sew front and back together at the shoulder seam. Cut the front piece up the middle and hem all around. Sew on three buttons along one edge but no need to create buttonholes, as vest will be worn open. Pants: Use a pattern or a loose pair of pants as your temple to cut out pant’s pieces. Cut out jagged pieces from the bottom hem and sew closely along the edge (to prevent excess fraying). Sash: Cut a length of fabric twice as long as child’s waist measurement. Fold in half (right sides together) and sew, leaving an opening 3″ long. Turn right side out, press with iron then top stitch around the entire sash (closing the opening).
Pirate with a Skirt – Vest: Use a tank top as your template to cut out front and back pieces of vest. Sew front and back together at the shoulder seam. Punch grommet holes on sides of each front and back (or create buttonholes). Use ribbon to lace up the vest on each side. Belt: Cut 2 pieces of fabric the same length as the circumference of child’s waist. Sew pieces (right sides together), leaving an opening 3″ long. Turn right side out, press with iron then top stitch around the entire belt (closing opening). Punch 3 grommet holes on each sides of belt (or create buttonholes) then lace up with ribbon.
I used a skull and cross-bones design on the backs of their vests. Draw out a image, trace it onto white fabric, cut it out and sew closely around the edge. For head scarf, cut fabric to the size of a bandanna then knot in back.
Know What You Have & Buy Only What You Need
As a seamstress, I have more than enough fabric and notions in my bins to costume a Broadway production! If you have a lot of supplies you may not have to purchase much of anything. But perhaps you’re starting from scratch? Save those fabric and craft store coupons now.

Bert and Mary Poppins, as made by my cousin (Photo credit: Marianne Pendleton)
Figure out what fabrics you’d like to use for the costume. Be practical about what will be easiest to work with and what washes up the best. Yes, those glittery, sequined and metallic fabrics are cool looking. But fancy fabrics are also very hard to sew with, especially if you’re not an experienced sewer. You may also need special needles or threads to work with them. It’s best to stick to machine washable cotton fabrics, especially when making costumes for kids. I recommend Fabric.com online if you do need to purchase fabrics or supplies.
Dig through your odds and ends including buttons, ribbons and leftovers from previous craft projects. Of course you can always use recycled items like cardboard boxes in your creations. You might just find a diamond in the rough that will be the inspiration of your design!
Using Regular Clothing for a Homemade Halloween Costume
Take a look at your closets and see what can be tweaked or reworked for a costume. In many cases I only have to make one main piece or an accessory to complete the look. The rest is straight from my kid’s everyday wear.
These Kermit the Frog and Rolf costumes could easily use pajamas or hooded sweatshirts instead of making the jumpsuits. Even if you’re using something store-bought like regular clothing as a base, you can tweak it into a creative homemade Halloween costume!

Costumes made by my cousin (Photo credit: Marianne Pendleton)
My son wanted to incorporate a dressy suit he had in the closet. He’d worn it to a wedding earlier in the year but wanted his friends at school to see him in it! We added a pair of sunglasses and he became one of the Men in Black. A budget Halloween costume for sure – and he got another wear out of the suit before it was too small!
Costumes from the Closet
Your child probably has quite a bit in the closet already that can be used to create a handmade Halloween costume on a budget. Basic black pants and a white t-shirt are the base of many awesome costume ideas and you can likely pull those right out of the closet.
If I ever do need a basic to help build the costume, my favorite place to shop for kids is Primary.com, where you can get 20% off your first order with code AFF20PCT. There are great solid leggings, tees, dresses and other pieces to create homemade Halloween costumes.
For my daughter’s Snow White Disney princess tee DIY, I purchased a blue t-shirt and yellow shorts from Primary. A simple applique and yellow ribbon and this adorable costume from the closet was ready in less than an hour!
This Sorcerer’s Apprentice costume couldn’t have been easier! A simple pair of black leggings, a long red tee and a brown sash – along with a Sorcerer Mickey hat – make for a quick and cheap costume. Click the link for the entire outfit DIY instructions.
How to Make a Kid’s Gnome Costume
This gnome or “garden troll” costume cost less than $10. It took only a few hours to create and my son looked absolutely precious! Here’s how to make a gnome costume.
Tunic – Sew a basic tunic in blue fabric and trimmed edges with white bias tape. Or use an long sleeved blue tee and trim the edges with white bias tape. Sew a red ribbon around the hip area of the tunic. Attach a square gold belt buckle to the center.
Pants – Wear any color solid colored pants or leggings.
Felt Boot Covers – Use a pair of rain boots as a template (or do a simple search for “boot template” online like I did). Cut out 4 pieces of red felt, then sew together along the curved edge, leaving top and bottom open. Fold over top edge and insert elastic cut to the length of child’s calf.
Gnome Hat – Use a large piece of paper as a template to wrap around child’s head into a cone shape. Cut out stiff red felt using the template. Attach an elastic chin-strap. To the elastic, sew or hot glue a strip of fur for the beard.
Keep An Open Mind & Creativity Flowing
I haven’t purchased a new pattern since 2007 because I use and reuse the classic styles that I already own. No need to get hung up with needing a specific “princess” costume pattern. And you don’t have to exactly match the design on the cover. Don’t let yourself get distracted by a dull or outdated design on the packaging. Simply changing up the fabrics and adding trims can make that style a true gem!
Even just using recognizable fabrics (like red with white dotted fabric for Minnie Mouse), you can be very creative with the pattern.
Scour the sale pattern bins and look for classics that can be manipulated for your design. A basic tunic pattern and elastic waist pants and skirts are the basis for countless costume designs.
Let your child serve as inspiration for their Halloween costume. As a curly-headed blonde with brown eyes, my daughter was constantly called “Shirley Temple” for her first two years! This adorable puff sleeve dress pattern from the 1980s was the perfect inspiration for a Shirley Temple dress.
Recycled Halloween Ideas
What do you have around the house that can be recycled for a costume? My son came up with the idea of “Hollywood Super Star Spider” when he was five. He knew he wanted a cane and a top hat. My dad made the cane with leftover PVC piping. I made the top hat from the thin cardboard of a cereal box, hot glue and leftover fabric strips.
I spent very little on the actual fabric for the costume and batting to fill in the spider arms. Mono-filament (fishing line) strung the arms together. He wore his own black pants with the tunic. My son was over the moon when his design and character came to life!
How to Make a Cupcake Costume
Top: Wearing a simple tank top or t-shirt underneath, wrap child in pink tulle. Use safety pins to loosely secure the tulle from inside the shirt. Remove the shirt from the child for the next step. Use a hot glue gun to attach large mirrored color sequin “sprinkles” to the upper part of the tulle around the shoulders.

A homemade cupcake, Sorcerer Mickey and a Marine
Hat: Use an old white beanie as a base. Cover a ball of batting (or stuffing from an old pillow) with red fabric. Sew the red fabric shut then sew, pin or glue onto the hat. Hot glue a brown felt “cherry stem” on top of the red ball.
Bottoms: Wear a silver or gray skirt and leggings to represent the cupcake wrapper.
Face Paint Can Be a Costume
Keep your outfit simple and go with dramatic face paint. My son was a Marine one year by wearing a camouflage shirt and pants from his own closet (see photo above). I painted his face with black, brown and green face paint to complete the look. Face paint is an awesome way to dress up as a wild animal too. Super easy and kids love the transformation!
Less is More (Thinking Cheap)
Specialty fabrics can be very expensive so try to use them minimally instead of in excess. They generally have a greater impact when used strategically, like in the bodice of a dress instead of in the entire skirt.
The stretch velvet I used in this Mickey Mouse hood was $15 a yard but I only needed a little bit. For the cost of a few plastic buttons, red shorts and a black shirt, you can have your own Mickey in the house! Check out my DIY Mickey Mouse costume tutorial.
For my son’s spider costume (photo shown earlier in this article), I used only a small amount of the priciest fabric (the sheer, sparkly red spiderweb design). I choose to place it only on the front of the tunic. Same goes for fancy trims: Instead of edging the entire hem of a skirt, use a pricey trim only around the neckline or sleeves.
Fabric Paint Power
When I want to create drama without the expense on a costume, I pull out my fabric paints. A little glittery fabric paint can go a long way to making your look more professional! When my nephew got a hold of this Spiderman costume it had already been through two previous Halloweens over the course of 8 years but the paint pen marker that I’d used to draw the web was still holding up!
For my son’s Mickey and Roadster Racers costume, I also used fabric paints and leftover fabrics to create a cheap applique. Using the same pattern as the Spiderman costume, I designed the jumpsuit myself. I sewed on the white fabric “patches” and then painted on the details with fabric paint. Did my son care that I went too fast and got some of the paint on the fabric? Nope – and I guarantee nobody else noticed or cared either! What’s important is that the main idea came across.
If you have a eye for art, try painting something more detailed. I was able to sew a simple Ninja vest for my son’s costume, then freehand painted this dragon with white and black fabric paint. He wore the tunic over a hooded shirt and plain black pants and accessorized with a wooden bow he made himself.
Turn That “OOPS” Into “I MEANT TO DO THAT!”
The first time my daughter tried on her fairy butterfly dress it completely fell off her shoulders! I needed a fix and I needed one fast! But I was able to improvise by sewing strips on the dress inside the neckline. This created a unique bejeweled collar that became the signature look of the design. When something doesn’t work it’s time to pull out all the creative stops and look at it a different way.
Thinking Outside the Box
My eldest son is nothing if not imaginative. He came to me with the idea of being a bush for Halloween when he was 6 years old. His idea was that he wanted to hide in corners and then jump out and scare people who thought he was just part of the landscaping! After pricing the cost of fake leaves we had a discussion (wow, are they pricey!) I convinced him to be a tree instead. The cost of completely covering his entire body with leaves was going to be prohibitive. But one strand of fake greenery was acceptable. He could still be in disguise and if he squatted down, he’d still look like a bush.
He wore brown pants from his closet for the “trunk” and everyone loved his creative costume. And he got the biggest kick out of jumping out at people along the trick-or-treating trail. Let your kids come up with ideas and see how you can make them come to reality!
How to Make a Tree Costume
Top: Use an old shirt or find something at the thrift store. Purchase faux greenery (also a good thrifted item or found cheap at the Dollar Store). Remove the leaves from the branch and hot glue the leaves onto the shirt.
Hat with Nest: A bucket hat received an overlay of green fabric, more leaves and I hot glued a tiny nest and bird!
Give Yourself Enough Time
This zebra jacket took more time than you’d ever know! Seriously, I worked for hours and hours cutting out strips and sewing them in place. I made the headpiece with a firm piece of latch-hook plastic. I looped the black and white yarn through it and then sewed the plastic in place onto the hood.
But by the time I got to the bottoms I’d run out of time! I’d planned on making black pants and adding the stripes but instead had to resort to tweaking an old pair of soccer shorts with a few stripes sewn on and having him wear a pair of his sister’s black leggings. It all worked out in the end, he loved the costume and wore the jacket to school for a year!
Nothing Like the Last Minute
With high school and a busy sports schedule, my teenager didn’t have time to plan his Halloween costume last year. However he still wanted to dress up for school and of course, trick-or-treating! He dressed in his water polo gear, something that his fellow students weren’t used to seeing him wear. He skipped the Speedo and just wore shorts under a towel wrapped around his waist, wild pool hair, goggles and pool shoes. If teens can’t decide on a last minute Halloween costume, suggest they wear something that represents their everyday life.
Know Where to Cut Corners
My point is to judge how long you’re taking on a particular project and know whether it’s worth your time to keep going or to amend the project to suit your time and needs. In the case of my daughter’s fairy butterfly dress, the skirt fabric was two silky layers and I didn’t have the time to hem it in the traditional way. I used a sewing machine serger to finish the edge in a contrasting thread so it wouldn’t fray. The pretty threads added a colorful charm to the design.
For the baby’s first Halloween, I knew he’d been spending the night in his stroller, probably asleep. I didn’t need to make him anything fancy, instead opting for fabrics I already had in a theme he loved from his favorite book, The Very Hungry Caterpillar. A simple elastic tube of green fabric trimmed with colorful ribbons up the spine and a quickly appliqued knit cap was enough for his first Halloween. It was an easy DIY homemade Halloween costume that filled the need – without spending any money.
READ for more baby and toddler Halloween costume ideas.
More Costumes From the Closet
Rather than full out costume, see what you can use from your own closet to create. These are a few homemade Halloween costume ideas that you can create using clothing from the closet.
I made a DIY Vanellope Von Schweetz for my daughter using items that were from her closet or easily purchased and that could be re-worn as clothing. Hooded sweatshirts are so easily manipulated into a costume with a few inexpensive trims.
If you really don’t want to spend much (or any) money, take a look at what you already own that can be finagled into a costume. My little guy loved the Wizard of Oz a few years ago (and his sister was already dressing as Dorothy) so I easily put together his scarecrow costume with a plaid shirt, overalls, a bucket hat and some raffia. Adorable! And free – a true homemade Halloween costume on a budget!
My eldest daughter wanted to be a “newsie”. She wore a too-small suit from her brother’s closet, a newsboy cap and some argyle socks!
A clown is a perfect last-minute costume that you can create from the closet. Just throw on whatever’s bright and colorful, the more mismatched the better!
Princess Homemade Halloween Costume
My preschool aged daughter is all about the princess costumes. Most little girls already have a Disney princess dress-up outfit they could recycle for Halloween. But if you don’t, just have her wear the fanciest dress in her closet. You could probably ask around to friends and find a flower girl dress or previous worn holiday dress that would suit this purpose.
Use these DIY Bibbidi Bobbidi Boutique tips and ideas to decorate hair and nails to create the full princess experience. A Disney princess crown and accessories from ShopDisney will round out this cheap Halloween costume that she’ll love!
Alright, Okay…So, You’re Going With a Store Bought Costume
I don’t always make my own Halloween costumes, some years I do purchase them at the store or online. But I’m still very particular about what I buy and what will work in our budget. One year I bought my son a Jack Sparrow Pirates of the Caribbean costume. It was a nice quality ShopDisney costume and he made it his own by pairing it with a vintage pirate hat. The next year it was handed down to my nephew. And the following year I sold it on Ebay!
Store Bought Costumes – Quality vs. Price.
- Is the fabric so cheaply transparent that kids will have to wear a second layer underneath for modesty?
- How many times after Halloween night will the costume be wearable?
- Could it be resold either on Ebay or to a friend afterwards? There are some really precious costumes out there. But is it really worth it to you to spend $80 for a one-day outfit?
Shop the Thrift or Resale Shops First
It’s what everyone did with last year’s costumes: They donated them and they are yours for the picking! If you’re looking for cheap Halloween costumes start looking at the thrift stores early. I found my daughter’s Wizard of Oz Dorothy costume at the thrift store last year for a whopping $4! The ruby slippers were $10 and she wore them for every Christmas event and school dance that year so I say that is one bargain Halloween costume!
Borrow a Costume from a Friend
Someone else’s old costume is now your kid’s new costume! Ask friends about hand-me-down costumes before purchasing. I bet you even have a few costumes that you could pass along to another child. This adorable zebra costume for my toddler was passed down from a friend and it was too cute not to use!

Soaking in the SeaWorld San Diego Halloween Spooktacular Dance party
Start with Accessories Before Buying the Head-to-Toe Costume
Before you purchase a complete, all-out pop culture Halloween costume, start with the accessories. Can you get away with buying a store-bought accessory and using items from your closet for the rest? I present to you, Indiana Jones! An accessories set included the Indiana Jones Child’s Hat and Whip Set and Indiana Jones Satchel
(which was of course, his trick-or-treat bag).
It cost me about $15 total and I pulled a khaki shirt and brown pants from his closet to complete the look. He added the smolder on his own! Technically this is a homemade Halloween costume on a budget, rounded out with a few inexpensive store-bought accessories.
Is the Store-Bought Costume Comfortable?
These are a few things to consider before purchasing a Halloween costume from the store.
- Itchy fabric? Too tight elastic? So many store-bought costumes are sealed up inside their packages and can’t be tried on first.
- Some of the retailers have very strict return policies in regards to Halloween costumes so make sure that you are able to try it on completely before making the purchase.
- If your child isn’t comfortable wearing the costume in the store, they will be miserable trick-or-treating. And who wants those kind of memories?
- Consider layering a store bought costume over regular wear to make it more comfortable (like I did with a long sleeved tee underneath my daughter’s Rapunzel dress).
Will This Costume Ever Be Worn Again?
Will your kids wear their costumes to play dress-up through out the year? Invest in nice quality pieces that won’t fall apart in the dress-up bin. The hours of entertainment they provide are worth it. Every item that I’ve made has either been handed down to another child or has been worn again for dress-up and pretend play. The Sorcerer’s Apprentice Mickey hat that I made for Halloween became the theme of my son’s birthday so he wore the hat for the party too!
On a final note, I think homemade Halloween costumes are a wonderful way of expressing creativity and style. Not only just for the person making the costume. The child who chooses the theme and helps design makes the costume come to life with their own personality!